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3D Digital Camera Automatic Alignment Inspection Machine For Solder Joint And Defect Detection

Product Details

Place of Origin: China dongguan

Brand Name: Mento

Certification: ISO9001/ISO14001

Model Number: K3412

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Negotiable

Delivery Time: 3 week

Supply Ability: 1000/month

Get Best Price
Product Details
Highlight:

Solder Joint Automatic Alignment Inspection Machine

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Digital Camera Automatic Alignment Inspection Machine

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3D Automatic Alignment Inspection Machine

Camera Type:
3D Digital Camera
Dimension:
L 1000 X W 1380 X H 1600 Mm
Alignment Method:
Automatic Alignment
Inspection Method:
3D Inspection
Resolution:
10 μm
Weight:
1100 Kg
Power Supply:
AC 220V, 50/60Hz
Inspection Types:
Solder Joint, Component, Defect
Camera Type:
3D Digital Camera
Dimension:
L 1000 X W 1380 X H 1600 Mm
Alignment Method:
Automatic Alignment
Inspection Method:
3D Inspection
Resolution:
10 μm
Weight:
1100 Kg
Power Supply:
AC 220V, 50/60Hz
Inspection Types:
Solder Joint, Component, Defect
Product Description

Application scope

Solder joint and mounted device inspection

 

Features

1.High speed, single FOV processing time is about 350ms

2.Anti-interference, high precision, large range

3.RGB light source seamlessly integrates 2D information to enhance judgment accuracy

4.Three-dimensional height visualization, which can display three-dimensional RGB data and height heat maps

Technical parameter

Device model K3412
Detection capacity Detection items Miss print, over solder, insufficient solder, solder bridging, solder paste tailing, shape anomany, offset
Scanning method Stop&Go
Optical system Camera 12MP high-speed color industrial camera
Light Source 4 DLP light source (raster phase shift technology) and red, green and blue (RGB) light source
Resolution 10μm & 15um (optional)
Detection performance Height accuracy (calibration module) 1μm (using standard calibration block)
Volume repeatability <1% (standard verification block, 3Sigma)
Maximum Plate Bending Compensation Value ±3mm
Detection Capability GRR <10%at6o(+50%tolerance, 5μm resolution)
Maximum detection height 20mm/40mm
Solution to shadow problem Grating phase shifting technology to eliminate shadows & four-directional 3D light source illumination system
Plate bending real-time compensation method Plate Bend Compensation (Z-Tracking+Pad Referencing)
Test screen Color (3D and 2D images displayed together)
Driving equipment Servomotor+Screw Guide
Moving speed 800mm/s
Minimum measurable product size 50mmx50mm
Maximum product measurable size 400mmx500mm
PCB thickness 0.5~6mm
Track width adjustment Automatic width adjustment, manual width adjustment
Circuit board conveying/fixing Belt conveyor/pneumatic clamp fixing
Conveying direction From left to right, right to left
Orbital height 900±20mm
Computer Configuration Mainframe CPU: Intel i5, RAM: DDR4-16G, GPU: GTX1660-6GB, SSD:250G, HDD: 2T
Monitor 22"LED
Operating system Ubuntu
Parameters Overall size W1000xD1380xH1600mm (excluding alarm light)
Weight 1100KG
Power source AC220V/50~60Hz/2000W
Air Pressure 0.5Mpa
Software Supported Input Formats Support Gerber format (274X), ODB++
Environmental requirements Temperature: 5~40℃, relative humidity: 25%~80% (no frost)
Upstream and downstream equipment communication Standard SMEMA interface
 

 

Product Description:

Core Advantages and Technologies

One of the core advantages of our system is our high resolution image processing technology. Our system is equipped with ultra-high frame rate 5MP and 12MP high-speed color industrial cameras, which are combined with high-end large-diameter telecentric lenses. These lenses have low distortion, no squint, and large depth of field, and are compatible with high and low component image clarity.

In addition to that, our system can be configured with different resolutions, such as 8um, 10um, and 15um. This allows us to make even the subtlest defects invisible to the naked eye. Our system also features accurate calibration technology, which includes functions such as field of view flat field correction, lens distortion correction, and installation error correction. This helps us achieve high-precision dimensional measurement.

Another feature of our system is the multi-angle light source, which highlights solder joints, silk screen, and other features. We have also equipped our system with a constant current controller to ensure the brightness consistency of the light source.

 

Features:

Application Scope: Solder Joint and Mounted Device Inspection

The application scope of this product involves the inspection of solder joints and mounted devices, used primarily in electronic manufacturing.

Features
  • High speed processing: With a single field of view (FOV), this product can process data in about 350ms
  • Anti-interference and high precision: Despite external factors, this product can maintain high precision in a large range
  • Seamless integration: The RGB light source seamlessly integrates 2D information, improving the accuracy of judgments made
  • Three-dimensional visualization: This product features three-dimensional height visualization, allowing for the display of RGB data, as well as height heat maps

Overall, this product is an efficient and effective solution for the inspection of solder joints and mounted devices in the electronics industry.

 

Applications:

Fast and Minimalist Graphical Programming

Universal modules are the building blocks used to create standard applications, enabling quick verification of prototypes. With our graphical programming interface, the visual inspection and motion control processes become much simpler and more efficient.

The visual inspection process does not require any coding. By combining various pre-built modules, you can easily design your visual inspection algorithm with a simple click of the mouse. This gives you the flexibility to build a common visual inspection algorithm process without the need for specialized coding knowledge.

The motion control process is also simplified using our graphical programming interface. With our comprehensive motion card control interface, you can easily configure complex motion control scenarios without having to write any code. This makes it easy to create different motion scenarios just by changing the configuration, which saves you time and effort.

 

Customization:

As one of the leading AOI equipment manufacturers, Mento offers customization services for the K3412 to cater to your specific needs. Our minimum order quantity is 1 and prices are negotiable. We have a supply ability of 1000/month and delivery time is within 3 weeks.

The K3412 has a dimension of L 1000 X W 1380 X H 1600 Mm, making it suitable for various PCB sizes. Its operating system is Ubuntu, which is reliable and user-friendly.

Trust Mento for your PCB AOI inspection needs and take advantage of our product customization services.

 

Support and Services:

The 3D AOI Machine product comes with comprehensive technical support and services to ensure optimal performance and reliability. Our team of experienced engineers and technicians provide the following services:

  • Installation and setup
  • Training and education
  • Calibration and maintenance
  • Software updates and upgrades
  • Technical troubleshooting and diagnostics
  • Remote support and monitoring
  • On-site repair and replacement

We are committed to providing exceptional customer service and ensuring that our customers have the support they need to maximize the benefits of their 3D AOI Machine. Contact us for more information on our technical support and services.

 

Packing and Shipping:

Product Packaging:

The 3D AOI Machine will be packaged in a sturdy cardboard box with foam inserts to ensure safe transportation. The box will be labeled with the product name, specifications, and handling instructions.

Shipping:

The 3D AOI Machine will be shipped via a reputable courier service such as FedEx or DHL. Shipping costs will be calculated based on the destination and weight of the package. Customers will receive a tracking number once the product has been shipped.

 

FAQ:

What is the brand name of the 3D AOI Machine?

Mento

What is the model number of the 3D AOI Machine?

K3412

Where is the 3D AOI Machine manufactured?

China dongguan

What certifications does the 3D AOI Machine have?

ISO9001/ISO14001

What is the minimum order quantity for the 3D AOI Machine?

1

Is the price of the 3D AOI Machine negotiable?

Yes, it is negotiable.

What is the delivery time for the 3D AOI Machine?

3 weeks

What is the supply ability of the 3D AOI Machine?

1000/month